The company's high-precision motion control system solution based on ADI and TI products

On October 16, 2014, Dalian United Holdings, a leading electronic component distributor dedicated to the Asia-Pacific market, announced that its company has launched a high-precision motion control solution based on the ADI ADSP-CM40x and TI C2000 InstaSPIN.

Motion control is a branch of automation that uses some of the servo's equipment such as hydraulic pumps, linear actuators or motors to control the position and/or speed of the machine. Motion control technology enables the standardization and high-quality production process by machine instead of manual, which greatly improves labor productivity. With the further development of motion control technology and the further integration and upgrading of downstream traditional manufacturing, the demand for motion control related technologies and products will continue to be strong, especially in the packaging, printing, textile and assembly industries.

In response to the market demand for innovation in motion control technology, the company has launched ADI and TI high-precision motion control system solutions.

Motion control scheme block diagram

Figure 1 - Block diagram of the motion control scheme

Based on the ADI ADSP-CM40x motion control solution:

ADI ADSP-CM40x Solution Control Board Block Diagram

Figure 2 - ADI ADSP-CM40x Solution Control Board Block Diagram
ADI ADSP-CM40x Solution Servo Control Board Block Diagram

Figure 3 - ADI ADSP-CM40x solution servo control board block diagram

· The processor ADSP-CM40x integrates the industry's only embedded dual-channel 16-bit analog-to-digital converter with up to 13-bit accuracy, with a conversion speed of up to 380 nanoseconds;

· The processor is equipped with a 240-MHz floating-point ARM® CortexTM-M4 processor core;

· The processor is embedded with many motor control peripherals, such as high precision ADC, SINC filter, encoder input, PWM output unit that can drive multiple motors and rich communication interface;

· The use of an on-chip sinc filter saves the cost and engineering resources required to implement the same function in an FPGA;

· High precision current and voltage detection for improved speed and torque control performance;

· High-performance position detection performance using optical encoders and resolvers as position sensors;

· Prioritize security and protection, signal sampling and power device drivers should use isolation technology;

· Analog Devices' iCoupler digital isolators meet high voltage safety isolation requirements;

· Vector control and sensorless control using DSP high performance processors;

· Provide more efficient and flexible algorithms;

· Meet the needs of next-generation networking applications, using isolated interface chips;

ADI ADSP-CM40x Solution Control Board Photo

Figure 4-ADI ADSP-CM40x Solution Control Board Photo
ADI ADSP-CM40x Solution Servo Control Board Photo

Figure 5 - ADI ADSP-CM40x Solution Servo Control Board Photo

Based on TI C2000 InstaSPIN motion control solution:

TI C2000 InstaSPIN Solution Control Board Block Diagram

Figure 6-TI C2000 InstaSPIN Solution Control Board Block Diagram
TI C2000 InstaSPIN Solution Servo Control Board Block Diagram

Figure 7-TI C2000 InstaSPIN Solution Servo Control Board Block Diagram

· InstaSPINTM is embedded in a read only memory (ROM) of a particular PiccoloTM device;

· Saves design and motor parameter identification time, software automatic detection and torque control optimization, state-based motion planning speed adjustment, control adjustment and complete trajectory generation system;

· The embedded on-chip FASTTM observer algorithm has near-encoder performance, which provides a stable and reliable estimate of rotor flux, angle, speed and torque under global conditions only by analyzing current and voltage. The precise performance of the sensorless estimator makes physical sensors no longer necessary in all torque and speed control applications;

· Make the same solution compatible with all three-phase motors, synchronous (BLDC, SPM and IPM) and asynchronous (ACI);

· Identify motor parameters online and offline, and adjust the current controller online for stable operation. The online resistance re-estimation mode can be used to track the performance of the robust estimator under the most demanding low-speed loads.

· Low speed performance below 1 Hz (typical), zero speed stability, reverse steady state preservation;

· The flexibility of the gain system architecture to enable a function to call the FOC torque controller or a fully customizable control system with a fast software motor sensor;

TI C2000 InstaSPIN Solution Control Board Photo

Figure 8-TI C2000 InstaSPIN Solution Control Board Photo
TI C2000 InstaSPIN Solution Servo Control Board Photo

Figure 9-TI C2000 InstaSPIN Solution Servo Control Board Photo

About Dalian United Holdings:

Datongda Holdings is a leading electronic component distributor in the Asia Pacific region. Headquartered in Taipei (TSE:3702), it owns World Union Group, Pinjia Group, Quanding Group and Youshang Group with nearly 6,000 employees. There are more than 250 suppliers of agency products and more than 130 distribution bases around the world (about 80 in Asia Pacific). In 2013, the turnover reached US$13.7 billion.

Dalian United Holdings holds an industry holding platform, continuously optimizes the front-end marketing and logistics support team, acts as a professional partner in the industrial supply chain, provides Demand Creation, turnkey solution, technical support, warehousing logistics and IC Value-added services such as e-commerce meet the needs of different customers such as original equipment manufacturers (OEMs), original design manufacturers (ODMs), electronic manufacturing service providers (EMS), and small and medium-sized enterprises. The international operation scale and localized sales pipeline have long been deeply involved in the Asia-Pacific market. It has been selected as the “Best IC Distributor in Asia” by professional media for years, and is the world's third largest electronic component distributor.

In order to improve the quality of localization services of the United Nations General Assembly and meet the differentiated needs of customers in the service areas of Greater China, the six major areas of Greater China (China) services include China Based Manufacturers and Taiwan-Based Manufacturers. , Foreign Manufacturing Service, Japan-Based Manufacturers, Korea-Based Manufacturers and Hong Kong-Based Manufacturers customers. In addition to providing customers with the best turnkey solution (Turnkey Solution), and in order to meet the customer's small-volume device procurement needs, the company has set up a dedicated Small Quantity Service (SQS). The United Nations has established the United Nations General University of Commerce and Trade in the Mainland and Hong Kong, the United Nations General Trading (Shenzhen) and the United Nations Electronic (Hong Kong), with the "Industry's Choice. Passage Benchmark" as the corporate vision and the full implementation of "Team, Integrity, The core values ​​of professionalism and efficiency are professional services to achieve mutual benefit and win-win for suppliers, customers and shareholders.

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