At the Wanliyang Co., Ltd. gear branch factory, I saw the workshop production supervisor open the computer to run the IoT system, and input the production instructions of the day. In the processing workshop 100 meters away, the IoT terminal equipment assembled on the CNC machine tool received the message. After the prompt, the on-duty operator carefully browses the collected data and immediately organizes the production according to the instruction task. “After the transformation of the IoT smart factory, all our production instructions were directly issued by the Zhizhi IoT system, which reduced human error and errors in production, effectively improved production efficiency and product excellent rate.†Wan Liyang Project Investment Department Xie Xiaobing introduced.
In recent years, Wanliyang Company has closely focused on the goal of building a first-class transmission manufacturing enterprise, pre-arranged the integration of “Internet + Industryâ€, invested heavily in the introduction of intelligent production lines that represent the international leading level, and built an after-sales service network platform construction, 0a office automation system. The product pdm/plm management system basically realizes the transition from mechanization to numerical control and intelligence. From the implementation effect over the past year, it is expected that the order scheduling efficiency will increase by 33%, and the capital turnover rate will be improved; the delivery time will be shortened by about 24%, the production cycle will be shortened by about 25%; and the management and production costs will be reduced by about 23%. The equipment utilization rate is 22%, and the shutdown waiting time is reduced by 50%. Converted to production costs, saving at least 15.4 million yuan per year, bringing unexpected economic and social benefits to enterprises.
If we say that Wanliyang company "Internet +" more reflects the management information system and manufacturing system data, order data and production data docking, so that the comprehensive benefits of information and production efficiency are fully reflected, then, Zhihui Orange The business park pays attention to the extension of the application of the internal information technology application to the upstream and downstream enterprises, and realizes the transformation from a single information system application to an integrated application between systems. Close to "Double 11", enter Zhihui Orange Electric Business Park in Linjiang Industrial Park, one side is the hot production scene of the production workshop, the other side is the preheating of the e-commerce sales, the storage center is also busy, the products are delivered by express The company continues to send to major cities across the country.
Focusing on the manufacture and sales of household products, Zhihui Orange relies on the new format of “Internet + Industry†to lead the company out of a beautiful rising line. Its flagship product “Hundreds of Good World†Rotary Mop has been cleaning tools for Tmall website for three consecutive years. The sales of category products ranked first, and the annual sales of online platforms reached 200 million yuan. “A rotating mop requires more than 10 parts, and all of them require more than 50 processes. On the same day of 'Double 11', the online transaction was more than 100,000, and the transaction amount reached more than 10 million yuan. To produce such a large batch. The products can't be completed by a single company alone. At this time, the advantages of 'Internet + Industry' are reflected," said Zhu Minghua, deputy general manager of the company.
As a vertical e-commerce company, “Zhihui Orange†actively integrates upstream and downstream manufacturing resources while constructing a supply chain, and builds an efficient ecosystem from raw materials to consumers, realizing the mutual interaction between the main business and e-commerce. Promote progress and coordinate development. At present, more than 10 companies provide matching components in accordance with their standards. The use of "Internet + Industry" to achieve strong alliances between upstream and downstream factories is conducive to giving play to their respective advantages, reducing intermediate links, and creating high quality and low price products for consumers.
Thanks to the demonstration of “Wan Li Yang†and “Zhihui Orangeâ€, an “Internet + Industry†revolution was unfolding in the city: the intelligent assembly technology reform project implemented by Red Card Smart Appliance last year has been put into use. The multi-person production line is now only two people. Jinhua Weida Daily Chemical Packaging Co., Ltd., located in Chengbei Comprehensive District, can save 2 million yuan in labor costs and 1.5 times annual direct labor productivity per capita through the transformation of Internet of Things technology. Hao Ting Furniture uses the "Internet + Industry" to quickly step into the field of military furniture e-commerce, to achieve online and offline integration and interactive development... At present, a large number of industrial enterprises in Yucheng firmly grasp the "Internet +" pulse and proceed to implement the transformation of the factory Internet of Things. As the leading "machine substitution", the "two integrations" promoted the creation of intelligence, accelerated the pace of enterprise transformation and upgrading, and the level and energy level of industrial development were significantly improved.
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